Intermediate · 34 lessons · 9 hours
Design a system you actually understand — and stop paying someone else to guess at your numbers.
Size, spec and wire a system that carries a household through the worst month of the year.
Sound familiar?
- Three installers gave you three different system sizes and none of them showed their work.
- You don't know whether the battery quote is right or padded by $6,000.
- You're afraid of buying the wrong thing once and living with it for 20 years.
The course I wish existed when I wired the first array on this ridge. We work through my actual system documents — load logs, string calculations, permit drawings — and you finish with a complete design package for your own site.
The method
The Worst-Month Method
- 1
Measure what you actually use
Pull twelve months off your bill and turn it into daily kWh, load by load — no guessing, no averages that hide December.
- 2
Size for the worst month, not the best
Design against your lowest-sun, highest-load month so the system never surprises you in February.
- 3
Build in the expansion path first
Pick bus voltage and controller headroom now so adding panels later is an afternoon, not a rebuild.
What you'll walk away able to do
- Build a real load profile from metered data, not estimates
- Size an array for your worst solar month using local irradiance
- Choose between lead-acid and LiFePO4 with honest cost-per-cycle math
- Lay out combiner boxes, breakers and grounding to code
- Commission and troubleshoot a system with a clamp meter
Curriculum
Module 1
Loads before panels
- Metering a household for 30 days
- Phantom loads and where they hide
- Building the load spreadsheet
Module 2
Sizing the array
- Irradiance data for your county
- Worst-month sizing
- Tilt, azimuth and winter gain
- Shading surveys the cheap way
Module 3
Storage
- Depth of discharge and cycle life
- Lead-acid vs LiFePO4 cost per kWh cycled
- Bank voltage decisions
- Battery enclosures and venting
Module 4
Wiring and safety
- String math and conductor sizing
- Combiner boxes and disconnects
- Grounding and bonding
- Permit drawings that pass
Module 5
Commissioning
- First power-up checklist
- Reading controller data
- Seasonal maintenance
- Troubleshooting voltage sag
From someone who took it
"The sizing worksheet told me I needed half the array the installer quoted. I built it myself over two weekends and my last twelve bills total $214."
Dana Whitfield
Boone, North Carolina
4,180 kWh produced · $2,340 saved in year one
What you get
- 8 video modules, 6.5 hours$600 value
- Load audit and sizing spreadsheet$180 value
- Wire, breaker and fuse selection tables$120 value
- Permit and inspection packet template$150 value
- Battery bank comparison worksheet$90 value
- Lifetime updates as codes and prices change$200 value
Questions before you enroll
- Do I need electrical experience?
- No. The course assumes you can use a drill and read a tape measure. It also tells you exactly which parts to hand a licensed electrician.
- Will this work if I stay grid-tied?
- Yes. The sizing method is the same; one module covers grid-tied and hybrid tie-ins specifically.